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Bike models › Gravel / hybrid

Ozark Trail G.1 Explorer Flat Bar: specs, upgrades and what fits

Put this bike in your garageSee it in 3D

My take, from the specs

A good fit if you want a cheap flat-bar bike for paths, gravel and commuting, with rack and fender mounts and 40 mm tires. The Shimano Altus 1x8 with an 11-32 cassette keeps shifting simple, and the aluminum frame has a replaceable derailleur hanger. The single-piston mechanical discs need regular pad adjustment, and with a steel fork it weighs about 14 kg.

Sizes: S: 5′1″–5′5″ (155–165 cm) · M: 5′5″–5′10″ (165–178 cm) · L: 5′10″–6′3″ (178–191 cm)

Stock specs

TypeGravel / hybrid
Year2024
Price when new$258
Sold atWalmart
Wheels700c × 40 mm tires
Gears1×8 · 40T · 11–32T
BrakesLogan Mechanical disc (single-piston)
ForkOzark Trail Steel, QR, nutserts
Rear derailleurShimano Altus 8-speed (RD-M310 class)
ShifterShimano Altus 8-speed trigger, gear window
CrankGeneric 175 mm square taper
Bottom bracketNeco 122.5 mm one-piece cartridge
AxlesQuick release
Seatpost27.2 mm
Weight30.4 lb (13.8 kg)
Stock colorsGreen Tea

Upgrade limits

How far each part can go on this frame, and why. Measure your own bike to confirm the estimated ones.

PartLimitWhy
Widest tire (current wheel size)45 mmNo measurement yet. Estimate from owner reports and frame design. Your 19 mm internal rims suit roughly 28–49 mm tires.
Other wheel sizes650b up to ~52 mmDisc brakes don't care where the rim sits, so a 650b wheel with a fatter tire fits. A 650b × 47 is about the outer size of a 700 × 28, so the bottom bracket sits about 12 mm lower than on 700 × 40 (watch pedal strikes).
TubelessNot recommendedTubeless needs a rim built to seal (bead hook + channel) and tubeless-ready tires.
Valve typeUnknownDecides which tubes and pump heads fit. Presta tubes fit Schrader rims with a grommet; not the other way.
Replacement wheelsQuick release · 100/135 mm · 6-bolt discAny wheel matching axle type, spacing and brake mount fits. Rear also needs the right freehub.
Biggest rear cog34T (now 32T)Set by the rear derailleur (RD-M310 (verify)): max low sprocket 34T, total capacity 43T. A hanger extender can add a few teeth (hit-or-miss on non-Shadow derailleurs); a new derailleur is the reliable way to get more.
Front gears1x (40T)One ring, no front derailleur. Adding a front derailleur needs a mount on the seat tube and a 2x crankset, so most riders change the ring size or cassette instead.
Chainring sizeUp to 46T (now 40T)Estimated from similar frames. Measure the chainring-to-chainstay gap to confirm. Check whether your ring is bolted or riveted. Spindle length (122.5 mm) sets chainline; a big change in ring size may need a different BB spindle.
Gear count upgrades8 → 9 or 10 speedShimano HG 8/9/10-speed freehub: takes 8, 9 or 10-speed cassettes, Shimano 11-speed MTB and CUES/LinkGlide cassettes (7-speed needs a 4.5 mm spacer; most 11/12-speed road cassettes need an 11-speed road freehub, though the 11-34 HG700/HG800 fit). Shifter,…
Cranks & bottom bracketSquare taper · 68 mm shell · 122.5 mm spindleAny square-taper crankset fits with the right spindle length. Upgrading to Hollowtech II needs a new BB (same threaded shell).
Pedal thread9/16" × 20Every adult multi-piece crank uses 9/16". One-piece kids/cruiser cranks use 1/2".
Brake padsShape unknownDisc pads only fit calipers with the matching shape. G1 owners report B01S-style (Shimano MT200 / older Deore M515–M575, same outline as Tektro E10.11) pads fitting with light filing, so check your exact caliper.
Rotor size160/160 mm now · front up to 180 mm6-bolt rotors. Going bigger needs a caliper adapter: adapter type depends on the mount (post, IS or flat). Most steel forks allow 180 mm; check the fork if a max rotor is printed on it.
Caliper upgradesLong-pull (MTB) mechanicalYour levers pull a lot of cable, so upgrade calipers must be long-pull (MTB) versions: TRP Spyke, Juin Tech M1, Avid BB7 MTB. Road calipers (TRP Spyre, BB7 Road) would feel mushy.
Stems & bars1-1/8 steerer · 31.8 mm bar clampAny stem for a 1-1/8 steerer with a 31.8 mm clamp fits. You can cut a bar narrower but not wider.
Drop-bar conversionPossible with modsNeeds road brake/shift levers (microSHIFT R8 makes 8-speed ones that pull Shimano 8-speed cable correctly), a drop bar, tape, and road-pull brake calipers because road levers pull less cable. Usually $250+.
Seatposts27.2 mm27.2 mm is the most common size: suspension posts and external-cable dropper posts are easy to find. Internal droppers need internal routing the frame does not have.
Racks, fenders, bottlesRack ✓ · Fender ✓ · 2 bottle · Fork cargo ✓Threaded eyelets at the dropouts and seat stays take a rack and fenders. Fork leg mounts take cargo cages.
Max load (rider + cargo)249 lbWheels are usually the weak point under heavy loads. Stay under this with rider plus luggage.

Best upgrades by area

Three options that fit the Ozark Trail G.1 Explorer Flat Bar as-is in each area, from budget to best. ★ marks the one most worth the money. How we pick. Typical US prices, checked October 2026. They change often: check the price at the store.

AreaGoodBetterBest
TiresContinental Contact Urban 700x40 (40-622) wire (pair)
$$$ ★ Our pick
WTB Byway 700x40 (pair)
$$$
Schwalbe Marathon Almotion 700x38 (40-622) V-Guard Addix (pair)
$$$
Grips & tapeBudget ergonomic lock-on grips
$
Ergon GP1 ergonomic grips
$$ ★ Our pick
Ergon GP5 ergonomic grips with built-in bar ends (S or L)
$$$
SaddleWTB Volt saddle
$$
Fizik Terra Argo X5 saddle (150 or 160 mm)
$$$
Ergon SR Allroad Core Comp saddle (men's or women's)
$$$ ★ Our pick
PedalsRace Face Chester composite flat pedals
$$ ★ Our pick
Crankbrothers Stamp 2 aluminum flat pedals (small or large)
$$$
OneUp Components Aluminum flat pedals
$$$
ChainKMC Z8.3 6/7/8-speed chain (116 links)
$
KMC X8 8-speed chain with Missing Link
$
KMC X8 EPT 6/7/8-speed anti-rust chain with Missing Link
$$ ★ Our pick
CassetteShimano CS-HG31-8 cassette 11–34
$ ★ Our pick
SunRace CSM66 8-speed cassette 11–34 (nickel)
$$
Shimano Alivio CS-HG51-8 cassette 11–32
$$
BrakesShimano Tourney BR-TX805 mechanical disc calipers, long pull, post mount (pair)
$$ ★ Our pick
Juin Tech M1 cable-hydraulic calipers, long pull (pair)
$$$
—
RotorsShimano SM-RT56 160 mm 6-bolt rotor (1 rotor)
$ ★ Our pick
Galfer Wave 160 mm 6-bolt rotor, 1.8 mm (1 rotor)
$$
Shimano SM-RT86 Ice-Tech 160 mm 6-bolt rotor (1 rotor)
$$
Chainring & crankSquare-taper 1x narrow-wide crankset 44T 175 mm
$$ ★ Our pick
Shimano CUES FC-U4000-1 square-taper 1x crankset 40T
$$
Velo Orange Single Ring crankset with narrow-wide 42T (110 BCD, square taper)
$$$
SeatpostSuspension seatpost 27.2 mm (budget)
$$ ★ Our pick
Redshift ShockStop suspension seatpost 27.2
$$$$
Cirrus Kinekt 2.1 Aluminum suspension seatpost 27.2 mm (LR or XR spring)
$$$$
Bar & stem35° rise 60 mm stem
$ ★ Our pick
Redshift ShockStop suspension stem 31.8 (±6° or +30°)
$$$
Redshift ShockStop PRO suspension stem 31.8 (±6°)
$$$$
LightsPlanet Bike Beamer 200 + Blinky Squared USB light set
$$ ★ Our pick
Cygolite Metro Plus 800 + Hotshot Pro 150 USB light set
$$$
Trek (Bontrager) Ion Pro RT + Flare RT light set
$$$
Racks, bags & fendersTopeak Explorer rear rack (disc mount)
$$ ★ Our pick
Topeak Super Tourist DX Tubular rear rack (disc)
$$$
Tubus Disco steel rear rack for disc brakes (26" or 28"/700c)
$$$
WheelsWeinmann Zac19 700c 6-bolt disc rear wheel, QR 135, 36H, HG 8–10 speed
$$$ ★ Our pick
Shimano / DT Swiss R500 700c disc wheelset, QR 100/135, Center Lock, HG + 2 Shimano SM-RT54 160 mm Center Lock rotors
$$$$
HUNT 4 Season Gravel Disc X-Wide wheelset (QR 100/135, HG, Center Lock) + 2 Shimano SM-RT64 160 mm Center Lock rotors
$$$$

Upgrades that fit as-is

Tires

Tubes

Gearing

Brakes

Comfort

Control

Utility

Drivetrain

Wheels

Fits with small changes (24)

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Buying one used? Fair prices

Worked out from the price new ($258), age and condition, not live market data. If it needs tires, a chain or brakes, take off what fixing them would cost.

Condition1 year old3 years old5 years old
Like new$120–$160$90–$115$65–$85
Good$105–$140$75–$100$55–$75
Fair$85–$115$65–$85$45–$60
Needs work$65–$90$50–$65$35–$45

See what these really sold for on eBay · Other used bike prices

Articles about this bike

Sources: Walmart: G.1 Explorer Flat Bar, Medium · Shimano: Altus RD-M310 specs · Bike Insights: G.1 Explorer geometry (drop-bar base, used as stand-in) · MTBR owner thread: G1 upgrades